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HPDC – High-Pressure Die Casting

We provide integrated services and turnkey solutions for molding aluminum and magnesium components using die-casting technology, with a specific focus on automotive components: structural, Giga, and powertrain.

icona tipologia

Product types

High-precision die-casting dies.

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Alloys

Aluminum and magnesium.

icona mercati

Markets

Automotive and industrial applications.

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Sizes

Suitable for HPDC machines ranging from 500 to over 9000 t.

3

Production plants

310000

Machining hours per year

30000

Engineering hours per year

150

Molds weighting up to

Applications

We manufacture molds for aesthetic and structural components designed for various sectors:

Powertrain

  • Transmission cases
  • Gearbox housings
  • Engine blocks
  • Hybrid engine flanges
  • Cylinder head covers
  • Clutch housings
  • Steering housings
  • Oil pans

Structural components

  • Front and rear cross members
  • Window and door frames
  • Dashboard panels
  • Shock towers
  • Center consoles
  • Tailgates
  • Torque box
  • Longitudinal beams

Truck

  • Subframes
  • Transmission housings
  • Flywheel housings
  • Oil cooling duct housings
  • Suspension supports
  • Camshaft carriers

Electric vehicles

  • Battery housings
  • Rotors
  • EV gear

Giga parts

  • Battery compartment
  • Front underbody
  • Rear underbody

How we work

Project management

We manage every phase of the project with an integrated approach: from initial design to production, ensuring optimized and tailored solutions.

Design and construction

Our design process is carried out in close collaboration with our customers to ensure compliance with the required standards. We use cutting-edge software programs to achieve the best results.

Prototyping and process development

Our in-house foundry allows us to run dimensional and metallurgical try-outs, process development, and on-site adjustments, providing a comprehensive and reliable service.

Production

Thanks to our HPDC foundry, we support pre-series, prototypes, special productions, and small to medium batch productions.

Our workflow

Every HPDC project follows a carefully planned workflow, from the preliminary analysis to the final product delivery. Thanks to Costamp technologies and integrated management, we optimize time and resources, delivering impeccable results.

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