PuzzleDie® is a groundbreaking mold design approach aimed at significantly increasing mold lifespan and improving the quality of produced parts.
Puzzle Die®
Long life to molds
Key advantages
of PuzzleDie®
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Significant increase in tooling lifetime
We guarantee at least double the service life compared to traditional configurations.
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Lower maintenance costs
The modular design allows for quick replacement of damaged inserts, minimizing downtime and reducing maintenance costs.
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Optimized cooling system
Enhanced thermal management of the mold reduces the need for coolant lubricants.
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Consistent casting quality throughout the mold’s lifespan.
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Potential reduction in cycle time
The production cycle can be significantly shortened thanks to optimized solidification times and lubrication phases.
Horizon 2020 Programme
Costamp, thanks to active collaborations with FEM/CFD simulation providers, has studied and implemented a new design and construction technique for moulds in order to extend their service life like never before. The PuzzleDie® project has been funded through the EU Horizon 2020 Award for research and innovation.
A concrete example
To better illustrate the advantages of the PuzzleDie® approach, here’s a real-world example applied to an existing project for a Steering Housing component. These are the results achieved:
- Mold life increased from 150,000 to 496,000 shots
- Cycle time was reduced from 85 to 72 seconds
- Maintenance cost savings reached 80%
